Tire Pyrolysis Plant
The Tire Pyrolysis Plant provides an efficient and sustainable solution for the global waste tire resource utilization. The equipment uses advanced pyrolysis technology to convert waste tires into high value-added energy products, achieving a win-win situation for environmental protection and economic benefits.
Why recycle scrap tires?
With the rapid development of the automobile industry, hundreds of millions of waste tires are produced every year around the world. If these waste tires are not handled properly, they will pose a serious threat to the environment and human health.
- Environmental pollution: Waste tires are corrosion-resistant and difficult to decompose under natural conditions. The “black pollution” caused by them has become an environmental issue of global concern.
- Fire hazards: Waste tires are flammable, and when they catch fire, the fire spreads rapidly and is difficult to extinguish. The black smoke produced by burning causes serious air pollution.
- Resource waste: Tires are the main component of rubber products and contain a large amount of reusable rubber resources. my country’s annual average rubber consumption accounts for 30% of the world’s total rubber consumption, of which more than 70% of natural rubber and more than 40% of synthetic rubber need to be imported. If waste tires can be recycled, the problem of rubber resource shortage can be alleviated.
Therefore, recycling waste tires not only helps environmental protection, but also saves resources, which has important strategic and practical significance.
What can we get from waste tires through tire recycling plants?
The waste tire pyrolysis equipment produces the following main products by pyrolyzing waste tires in an oxygen-free high-temperature environment:
Pyrolysis Oil (40%–45% yield)
Pyrolysis oil can be used as an industrial fuel or further refined into light fuel oil for power generation or other industrial uses.
Carbon Black (30%-35% yield)
Carbon black can be used to manufacture rubber products, plastics, inks and coatings, etc.
Steel Wire (15%–20% yield)
Steel wire can be recycled for use in steel production or other metal product manufacturing.
Combustible Gas (5%-7% yield)
The combustible gas can be used to heat the pyrolysis reactor to achieve energy self-sufficiency.
Our tire pyrolysis plant is suitable for various types of scrap tires, including full steel tires, semi-steel tires and radial tires, with wide adaptability.
Advantages of Tire Pyrolysis Plant from Gomine
- Fully automated operation: equipped with a PLC control system to automate the entire process of raw material feeding, pyrolysis reaction, product collection, etc., reducing labor costs and improving production efficiency.
- Environmentally friendly and efficient: using advanced waste gas treatment systems to ensure no harmful gas emissions, in line with international environmental standards.
- Energy self-circulation: using the combustible gas generated during the pyrolysis process to heat the reactor, reducing external energy dependence and reducing operating costs.
- Modular design: the equipment has a compact structure, small footprint, easy installation and maintenance, and can adapt to production needs of different scales.
Different Models of Tire Pyrolysis Plant
| Models | Batch Design (GM-BLJ-5) | Semi-Continuous Design (GM-SLJ-15) | Continuous Design (GM-CLJ-20) |
| Working Process | 1. Open feeding door 2. Hydraulic automatic feeding 3. Heating 4. Shut down the furnace and cool to 80℃ 5. Discharge | 1. High temperature sealed feed 2. Heating 3. Shut down the furnace and cool to 200~300℃ 4. Discharge | Continuous feeding and discharging, 24-hour continuous operation, continuous production for 45 to 60 days depending on the material. |
| Unit Capacity | 5~20 Tons/day | 15~25 Tons/day | 20~70 Tons/day |
| Feedstock Size | ≤1600mm | ≤100mm | ≤80mm |
| Feedstock Pretreatment | – | Need to be pre-processed by shredder or grinder to the appropriate size | Need to be pre-processed by shredder or grinder to the appropriate size |
| PLC | Optional | Optional | Equipped with |
| Reactor Cooling Time | 3~12 hours | 3~5 hours | 0 |
| Power | 12~25 kW/h | 15~30 kW/h | 50 kW/h |
| Maintenance Period | 1 day | 7~10 days | 45~60 days |
Gomine Machinery is committed to providing customers with efficient, environmentally friendly and economical waste tire treatment solutions. Our pyrolysis units have been successfully operated in many countries and regions, winning wide recognition and praise.
We are experts in the field of solid waste recycling especially metal recycling. We can provide a complete set of solutions, including waste cable recycling, waste circuit board recycling, metal and non-metal crushing and sorting, mixed plastic recycling, etc. If you have any need of our machine, feel free to contact Gomine Machinery.
